Welche verschiedenen Arten von Schmiersystemen gibt es?

By / 27. April 2023

Lubrication systems are an essential part of any machinery, ensuring smooth functioning and preventing wear and tear. With so many different types available, it can be challenging to know which one is right for your equipment. From single-line resistance lubrication systems to recirculating oil systems, each serves a unique purpose in the world of machinery maintenance.

Join us as we explore the various types of lubrication systems and how to select the best one for your needs!

What Is Lubrication System?

A Schmiersystem is a mechanical system used to reduce friction and wear between moving parts of machinery or equipment. It involves the application of a lubricant such as oil, grease, or other fluids to the contacting surfaces of the moving parts. The lubricant helps to prevent overheating, corrosion, and damage to the machine or equipment. Typically, a Schmiersystem consists of a pump, oil reservoir, oil filter, oil cooler, various valves, and pipelines that distribute the lubricant to the components that need it. Proper lubrication is critical to the effective operation and longevity of machinery and equipment.

Arten von Schmiersystemen

Es gibt mehrere Arten von Schmiersystemen available, each designed to meet specific maintenance requirements. We have 20 years of experience in the different types of Schmiersystem design and manufacture. Whatever you need the manual pump, electrical pump, metering valve, or the progressive blocks, fitting, or the pipes. We all could provide the right product for you and help you extent your machinery life and work situation.

Das lubrication system are widely used in the machinery industrial,heavy-duty machinery,construction machinery, in a short,only the equipment has movement part,in principle saying,they all need the lubrication system

Single Line Resistance (SLR) System

Single Line Resistance Lubrication Systems are one of the simplest types of lubrication systems available. They use a single line to distribute oil or grease to various points in a machine, making them ideal for machines with fewer lubrication Punkte.

These systems work by pumping oil or grease through a small diameter supply line that has resistance fittings at each point where the lubricant is needed. When the pressure builds up enough, it overcomes the resistance and pushes out a set amount of lubricant.

The Advantage Of The Single Line Lubrication System

Einer der Vorteile von Single Line Resistance Lubrication Systems is their ability to accurately deliver precise amounts of oil or grease to each point in your machine. This helps ensure consistent performance and reduces wear on moving parts.

The Disadvantage Of The Single Line Lubrication System

However, these systems do have some limitations. For example, they may not be suitable for high-speed machinery as they can’t deliver enough oil quickly enough to keep up with demand. In addition, if there’s an issue with one part of the system, such as a clogged fitting or blocked supply line, it can affect all other areas being serviced by that same line.

Zusamenfassend

Single Line Resistance Schmiersysteme continue to be used in many applications due to their simplicity and cost-effectiveness compared to more complex alternatives.

Positive Displacement Injectors(PDI) System

Positive displacement injectors are another type of Schmiersystem. Das System hat eine Schmierpumpe with a relief valve and injectors and a high-pressure hose.Isohitech maximum PDI system project has reach 500 points per system.We provide the controller system to make the system work at the setting time,also add a sensor in the end to monite the system.Our customer all like it.

The Advantage Of The PDI Lubrication System

Das benefit of PDI Lubrication Systems is accuracy, efficiency, and versatility.It could provide the preciously lubricant to the lube point at setting frequency.

The Disadvantage Of The Single Line Lubrication System

It’s more complex to install compared to the SLR-System. If one of the points have a problem,we must stop the equipment to check the complete system.So we usually choice a good quality digital sensor in the system to witness the complete syetem

Progressive Lubrication Systems (PRG) Lubrication System

Progressive Schmiersysteme are designed to provide grease to multiple points in heavy-duty machinery or equipment or most in the outside surrounding. These systems consist of a series of progressive blocks connected by tubing, which dispenses grease to the lube point.

Das principle of PRG system is one piston push one piston to the one side of the blocks and the only one piston is located in the other side to finishd one cycle.Then the pressure grease puch this piston move to cycle the next cycle.

So isohitech has different design for the  progressive blocks,we have slice progressive blocks.This blocks could be choice based on the lube points requirement,for example,small bearing or the bigger bearing need the different amout of the grease,we could design at beginning and assemble based on the requirement.We also marked the discharge on each slice.

We have small and middle and bigger,three kinds of the blocks.

The Advantage Of The PRG Lubrication System

The high-cost effect of the grease lubrication system and working in the very harsh environment.It could equipped with indicate pin,so the operator could see the situation the progressive blocks

The Disadvantage Of The Single Line Lubrication System

Need the technical to solve if problem happed,so is Isohitech-Schmierung usually test two times before shipment.

Zweileitungs-Schmiersysteme

Dual line system is widely used in the Schwerlast equippment,such as the cement plant and steel plant.Isohitech lubrication provide dual line system in both industrial for many years.
The maximum system,isohitech lubrication maxium length system reach 100M(the pump located in the center,the pipes extend to the both side) and the Maximum points reach 500 points.
Our team fixed neary 20 days to finish the instalment.

The Advantage Of The Dual Line Lubrication System

Der Vorteil der Zweileitungssystem is blocks,the rest lube points won’t be effected.It’s still could working.And the complete dual-line system is very flexiable.You could extend your system is very easy.You also could add progressive blocks as down stream distributor and delivery the grease to the more points at the same section.

The Working Principle Of The Dual Line Lubrication System

The system consis with the 2 main line system and high Druckpumpe and metering valve and change-over valve.We usually at a sensor at the end of the system to change the valve.When the points on a line finished the 1st cycle,the end sensor will send a signal to the change valve to the the pipe.So the complete system is consist with 2 half cycle.
Zweileitungsschmierung
SL1-Injektor
Progressives Paket 2000
Dosiereinheit
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